Here are the pics as promised.
The material used was:
1 old road sign
1 piece of high density foam mat - dad used it in the garden
Naugahyde - had an old piece at home
electric saw and drill
bolts, washers and nuts
electrical tape for the edges.
First I made the pattern on thin baking paper, I folded the paper in half to get it symmetrical.
I then transferred it to the road sign and cut it out with a saw, filed the edges and taped them with electrical tape. I also drilled the holes about 8 cm apart (3") and mounted screws, washers and bolts and super-glued them.
The pattern and foam before I cut out the shape.
Here you can see the cut in the sign and that I took 2 pieces of foam to cover the seat pan.
I cut it with a surgical knife. The foam is about 2cm (3/4") thick.
I then spray glued the foam and sign, let it wait for 1/2h and pressed them together, and added the second layer of foam, same process.
Then I made the rough form with the knife, finished with the drilling machine with some sand paper on it to make it smoooth.
Sprayed glue again on the foam and the naugahyde, let it set for another 30 min and the pressed the upper side to the foam, then the edges.
I then trimmed the naugahyde and spray glued the hyde and the sign again for final touch.
And from behind so one can see that it´s made from a sign, otherwise I would have glued another piece of naugahyde there for a super finish.
I hurried to mount the thing on the bike and I think it turned out just fine.
The bracket is just temporary as I couldn´t find any at the bike shop that fit to the tank mount. I don´t have a welder so I had to go another way around it.
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